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KEMI Docs

Reference Library

Technical documents written by KEMI from real design, fabrication and assembly work. The articles answer questions that come up on real jobs; the reference sheets are table-and-formula lookups.

Practical Articles

How to Read Resistor Color Codes

4-, 5- and 6-band codes, reading direction, gold and silver bands, choosing E12/E24/E96 values, confirming with a meter

Color codeE series

SMD Resistor and Capacitor Markings

Reading 103, 1002, 4R7 and 01C · why MLCCs are unmarked · the tantalum polarity trap · power and voltage by size

SMD codesEIA-96

Choosing an LED Resistor

Worst-case math with Vf spread and supply tolerance · resistor derating · why not parallel LEDs · when to go constant-current

LED resistorConstant current

Voltage Divider Mistakes

Thevenin resistance and loading · ADC sampling capacitors and leakage · battery-sense drain and switched dividers · why a divider is not a supply

Voltage dividerADC

PCB Trace Width for Current

IPC-2221 vs IPC-2152 · copper weight · heating vs voltage drop · via current · high-current layout tips

Trace widthIPC-2152

Ordering a Controlled Impedance PCB

When you need 50/90/100 Ω · stack-up before width · coupons, TDR and ±10% · fab notes to include

ImpedanceDifferential pairs

Wire Gauge Selection

AWG vs mm² with resistance per foot · when voltage drop sets the gauge · round-trip length · crimp terminal ranges · CCA trap

AWGVoltage drop

Battery Life and Low-Power Design

Average-current math · where sleep current dominates · hidden currents like LDO Iq · self-discharge and cold · measuring with a profiler

Battery lifeLow power

PCB Thermal Design

Rise = power × θJA · θ vs copper area table · thermal via count and size · 2oz and MCPCB options

ThermalVias

Silkscreen Rules

Fab minimums (0.15 mm line, 1.0 mm text) · why silk on pads is clipped · polarity and pin-1 marks · designator rules

SilkscreenAssembly

ESD Protection Design

Which pins · three TVS numbers (VRWM, VC, CJ) · within 5 mm of the connector · values per interface

ESDTVS

PCB Panelization

V-cut for straight edges, tabs for irregular · web and gap specs · rails, fiducials and tooling holes for SMT

PanelizationSMT

Connector Selection Guide

JST, headers, terminal blocks and USB-C compared · current vs AWG · mis-insertion prevention · ordering mistakes

ConnectorsJST

SLA vs FDM

Six-criteria comparison · verdicts for enclosures, gears, jigs and show models · wall, hole and support rules

SLAFDM

Gerber Files Explained

Layer roles by extension · why drill files are separate · the pre-order checklist

GerberPre-order reviewDrill

Top 7 PCB Ordering Mistakes

Layer mismatch, missing outline, drill units, closed mask — and how to avoid a respin

OrderingChecklist

Preparing for SMT Assembly

The six required BOM columns, CPL conventions, polarity marks and DNP notation

BOMCPLSMT

Reading Package Size Codes

0603 and 1608 are the same part (and not) — the conversion table and notation rules

06031608Packages

Via Types and How to Choose

Through, blind, buried and via-in-pad · customary sizes · via treatment options

ViasVia-in-pad

Two Layers or Four?

What forces more layers, surviving on two, and when controlled impedance starts

LayersStack-up

Decoupling Capacitor Placement

Why right at the power pin, why 100nF, and the mistakes reviews actually catch

Decoupling100nF

LDO vs Buck Converter

The first fork in power design — decided with thermal math, not intuition

PowerLDOBuck

Preparing STL Files for Printing

Units, manifold geometry, fit tolerances and designing with supports in mind

STLTolerances

From Schematic to PCB

What a netlist carries, footprint accidents, and why pin count measures layout effort

NetlistFootprintsPin count

Reference Sheets

Excerpts from KEMI's printable reference sheets. Tables and formulas are transcribed as published; the full PDF edition is linked at the bottom of each document.

Notes

  • · All documents are excerpts of KEMI's own work and are free to read for personal study and education.
  • · Figures and formulas follow the source sheets at the time of excerpting. For real designs, part datasheets and manufacturer specs take precedence.
  • · The full PDF editions (with worksheets and practice sheets) are available via the links at the bottom of each document.